Gachn IntelliGreen PackUnit

Gachn IntelliGreen PackUnit

Gachn Group is a high-tech enterprise with completely independent R&D capabilities. It focuses on the R&D and production of cement equipment solutions and is committed to providing global customers with efficient integrated services for cement production, packaging and transportation. The company has more than 14 years of industry experience and has established a R&D team of more than 100 senior engineers. With its deep technical accumulation and innovation strength, it continues to overcome technical difficulties in cement production, helping customers optimize production processes and enhance market competitiveness.

Product advantages and applications

1. Automation upgrade, reshaping production efficiency

Gachn group bag insertion machine replaces the traditional manual bag insertion mode with fully automated operation, significantly improving cement packaging efficiency, reducing labor costs and scrap rates. Its core functions include:.

Efficient collaborative operation: A single operator can manage 3-5 devices in the same platform area, and cooperate with the rotary cement packaging machine to automatically complete the entire process of bag feeding, bag insertion, filling, and bag sewing.

Environmental protection and health: Reduce the health hazards of cement dust to workers, improve the working environment, and reduce energy consumption and environmental pollution.

2. Leading technology, excellent performance

Precise control: Schneider servo motor and PLC control system, combined with touch screen human-machine interface, to achieve high-precision motion control and real-time monitoring, to meet the high production demand of 120 tons/hour.

Flexible adaptation: The equipment supports customized design, can adjust the bag bin capacity, bag pusher mechanism position and bag opening angle according to the production line requirements, and adapt to different specifications of packaging bags (such as 4-meter long bag buffer platform).

Stable and durable: The core components are selected from internationally renowned brands (such as NSK bearings, SMC cylinders, Schneider electrical components) to ensure long-term stable operation of the equipment with extremely low maintenance costs.

Technical specifications and configuration

1. Equipment parameters

Dimensions and weight: The main machine size is 5.5m×3.0m×2.2m (adjustable), and the whole machine weighs about 2300kg.

Power requirements: Power supply 3Ph 380Vac±5%, the whole machine power is about 10kW; gas source pressure ≥0.5MPa (standard 20L gas tank).

Capacity: Maximum processing speed 120 tons/hour, bag insertion success rate ≥99%.

2. Core component configuration

Electrical system: Schneider servo drive, Omron safety relay, Panasonic sensor, to ensure precise control and safe operation.

Mechanical structure: SHIMPO reducer, KTR coupling, HIWIN guide rail, to achieve high reliability transmission and positioning.

Functional module:

Bag pusher: three-sided limit platform, support manual assisted bag placement;

Bag puller: unique transition design to ensure smooth movement of bag stacks;

Bag opening: adaptive suction cup and hook system, real-time monitoring of vacuum pressure, adapt to different bag types.

After-sales service and support

Gachn group takes "full cycle service" as the core to provide customers with all-round protection:

Pre-sales customization: plan the process flow according to customer needs, and provide equipment selection and design solutions.

Installation training: technical personnel stationed in the factory to guide equipment commissioning, operation and troubleshooting to ensure rapid production.

After-sales guarantee: 1-year warranty for the whole machine, free repair or replacement of parts due to design or manufacturing defects;

Free software upgrades and technical support within 3 years;

24-hour response mechanism to minimize downtime losses.

Industry Outlook: Intelligence Leads the Future

As the cement industry transforms towards intelligence and greenness, Gachn group bag inserter further optimizes equipment self-inspection, energy consumption monitoring and remote operation and maintenance functions by integrating AI algorithms and Internet of Things technologies. In the future, the company will continue to deepen its roots in the field of automation, empower customers with innovative technologies, and promote the efficient and sustainable development of the global cement industry.